New Tires

Replacing six of Eight tires

The tires we originally chose for the truck were the Michelin XZL 395/85 R20 on/off road all terrain tires. They are the preferred tire by many of the world’s military operations, and are also used on many heavy construction vehicles world wide.

Not generally available for retail sale, if they are to be found, they’re hellishly expensive with the price coming in north of US$2,200 per tire. Fortunately, the overland heavy truck community has a friend when it comes to tire pricing. That friend is the U.S. military establishment. As with all government enterprises, they buy far more supplies than they would ever use, and then in short order sell off the surplus at a deep discount.

There are a variety of vendors selling military surplus tires, but the challenge is to find one that sells new, or near new tires. Most of them are selling tires with 80% to 90% tread depth. Some even claim their tires have 100% tread depth. Despite this fact, however, they almost all have the same problem… their tires are old. I contacted four different vendors, and all of them said their tires were ten years old. Sure the prices were cheap, coming in between $260US to $400US per tire. But ten year old rubber is well beyond its expiration date. Many tire shops won’t even install tires of this age for customers. It’s too much of a liability. Our five year old tires were already showing cracks in the rubber at the base of some tread blocks.

Many of the areas that we travel to with our truck are remote, with extremes in climate and terrain. To have a tire failure in a location like that could be a serious problem indeed. The last thing we want on our truck is old rubber.

Fortunately for us, when we ordered our military bolt together aluminum wheels from Hutchinson Industries, they also supplied us with the original tires, pre-installed on the rims. These tires, identified as two years old or newer with the nibs on, ensured that we would get what was essentially a new tire at a “surplus” price. The first tires from Hutchinson only cost US$500 each. This second set from Hutchinson was also at a good discount. But at two-thirds the cost of retail, not nearly as good a deal as the first set when bought with the wheels. Despite this, we still got a good price compared to retail, and the tires delivered to us were manufactured in October of 2018. So only one year old.

Kal Tire Commercial Truck Division

Changing the old tires for the new, while technically something we could do ourselves, wasn’t a job we wanted to tackle. Fixing a single tire out in the bush is one thing, but removing and disposing of six 115kg tires was something else. So before we purchased the tires from Hutchinson we contacted the local commercial truck tire branch of Kal Tire, a nationwide Canadian tire store. After seeing the truck, and the type of wheels we had, Kal Tire manager Matt Gielens agreed to help us with the re-and-re of the old and new tires. Having them do the work was a very good decision.

Although none of the staff at Kal Tire had any experience with Hutchinson wheels, the two technicians that were assigned to the job had open minds and a willingness to learn new things. So with my guidance, the three of us tackled the project. The first wheel took the most time as we figured things out, but each subsequent wheel was completed in much less time.

The weight on the rear axles was too much for their single jack to lift, so we used our newly installed hydraulic jacks to lift the weight off the axles so their floor jack could then lift the axles to remove the wheels.

Once the tire was fully deflated, the 30 nuts that hold the two halves of the wheel together were removed.

This is the inside surface of the front plate of the wheel. It has a 2” deep flange that keys into the back portion of the wheel.

With the front plate removed we can see all the 12mm studs that fit through the front plate.

Because our tires have bead lockers on the inside of the wheel, the conventional de-beading machine could not be used. So the wheel rim had to be freed from the tire bead by old school methods.

Once the main wheel section was freed from the tire, it was lifted out and set aside for me to inspect and clean if necessary.

This shows the three main components of the Hutchinson military wheel. The front plate, the main wheel cylinder, and the 1/4” thick o-ring that seals the air in between the two halves.

The next step was to disassemble the bead locker inside the tire, and remove it. The bolts that hold the joint together had to be undone, and a large hose clamp that holds the tire pressure monitoring sensor to the bead locker had to be removed.

With the bead locker pushed off centre, you can see the bolts that hold the joint together, as well as the hose clamp that holds the tire pressure monitoring sensor in place.

After the bead locker joint was unbolted, the bead locker had to be cork screwed out of the tire.

Here is the bead locker removed from the tire. It still has the undone hose clamp partially attached by the adhesive on the back of the sensor. This had to be pried off the locker with a screwdriver.

This shows the bead locker joint bolted back together inside the tire. Now the large hose clamp with the tire pressure sensor must be threaded around the bead locker and tightened up.

We didn’t realize when we started the job that there are special bolts that can be used to pull the two halves of the wheel together so the 30 nuts can be re-installed. So we had to improvise by using a c-clamp.

Once four nuts are installed to hold the wheel together, the rest of the 30 nuts can be installed and and torqued down to the 100lbft. setting.

The last wheel ready to go back onto the truck.

The guys had a rookie working with them on and off, so they gave him the job of muscling the wheel and tire assembly back onto the hub. It weighs about 325 pounds.

The job all finished. Six new booties, and two of the original with 70% tread depth now as the spare tires.

Our two tire technicians. They’re particularly happy as they learned something new, and received a healthy gratuity from us. They did a fantastic job, and since they didn’t stop for coffee breaks or lunch, really deserved our special thanks.

The old rubber which is destined for the recycler, courtesy of Kal Tire. It looks like there’s still some life to the tread, but all the wear bars are exposed, so time to retire them.